Industry 4.0 · Built in Satara, Maharashtra · 150+ plants live
Inside your plant runs a hidden factory. It ships nothing.
It burns power, wages and machine hours — 30–40% of your capacity, lost to idle time, slow cycles and silent breakdowns nobody logs. MachineWise finds it, prices it in rupees, and helps you shut it down. Live on every machine in under an hour.
NO CODE · NO OEM LOCK-IN · NO PRODUCTION STOPPAGE TO DEPLOY
Company Dashboard — Cell 2
LIVE
Productive
Idle
Setup
Breakdown
Offline
₹0CrTypical first-year savings recovered by a 50-machine plant
0–15ppOEE gain within the first 90 days
<1hrTo deploy on any machine — VMC, HMC, turning, grinding, EDM
0+CNC machines monitored across 150+ plants in 15+ states
TRUSTED ACROSS
Defence
Aerospace
Auto Components
Machine OEMs
Tier-1 Suppliers
MSMEs
Listed Enterprises
TRUSTED BY 150+ PLANTS — DEFENCE · AEROSPACE · AUTO · OEMS · TIER-1S · MSMES · LISTED ENTERPRISES
Tier-1 Auto Components · Pune
Defence PSU Supplier · Bengaluru
Aerospace Machining · Bengaluru
Precision Components · Nashik
Die & Mould Works · Delhi NCR
Forging & Castings · Rajkot
Tier-1 Auto Components · Pune
Defence PSU Supplier · Bengaluru
Aerospace Machining · Bengaluru
Precision Components · Nashik
Die & Mould Works · Delhi NCR
Forging & Castings · Rajkot
Injection Moulding Group · Ahmedabad
Pump & Motor OEM · Coimbatore
Textile Mills · Ludhiana
Machine Tool OEM · Satara
Listed Auto Ancillary · Chennai
Pharma Machinery · Indore
Injection Moulding Group · Ahmedabad
Pump & Motor OEM · Coimbatore
Textile Mills · Ludhiana
Machine Tool OEM · Satara
Listed Auto Ancillary · Chennai
Pharma Machinery · Indore
The first hour
From clip-on to live OEE in 60 minutes. Watch the clock.
Plug and play, software-first. We map your machine's IP and configure the right controller driver — no hardware to install, no OEM involvement, no production stoppage. This is what the first hour looks like.
00:00
IP mapped
Your machine joins the platform over the network — nothing installed, nothing touched, spindle still turning.
00:12
Driver configured
The matching software driver — Fanuc, Siemens, Mitsubishi, Heidenhain — starts reading part count, program and alarms natively.
00:25
Cycle states streaming
Productive / idle / setup / breakdown — timestamped to the second, colour-coded live.
00:40
Alerts & dashboards set
WhatsApp routing, OEE floors and idle limits configured with your supervisor.
00:60
Live OEE on screen
The machine is on the Company Dashboard. The hidden factory is now visible.
Every machine counts
Built for your whole floor — not just the newest CNC.
Most platforms only speak to modern controllers. MachineWise reads rich telemetry where a machine can give it — and cycle states, part counts and downtime everywhere else. Even on machines older than the operators running them.
CAT 01 · FULL TELEMETRY
CNC Machining Centres
VMC, HMC, turning, grinding, EDM — the deepest integration we offer. Cycle states, part counts, programs, alarms and health signals, straight from the controller.
VIBRATION — LIVE0.38 mm/s RMS
HONEST BY DESIGN — DASHBOARDS SHOW RICH DATA WHERE A MACHINE SUPPORTS IT, AND CLEAN CYCLE-STATE TRACKING WHERE IT DOESN'T. NO FAKE PRECISION.
Two ways in
Controller or no controller — every machine gets connected.
Modern CNCs connect through software. Everything else connects through our own hardware. Both land on the same dashboard, the same OEE, the same alerts.
PATH 01 · SOFTWARE
Plug & play — IP mapping + driver configuration
This is how most machines start: we map the machine's IP and configure its native controller driver. No hardware needed, no sensors, no wiring — MachineWise reads part count, program name, feed override, alarms and operator login directly.
Fanuc0i · 30i · 31i · 32i · 35i series
Siemens840D · 828D
MitsubishiM70 · M80 · M800
HeidenhainTNC series
Custom PLCsModbus · OPC-UA & bespoke integrations
DRIVER LIBRARY GROWS WITH EVERY DEPLOYMENT — 2,000+ MACHINES AND COUNTING
PATH 02 · HARDWARE
The MachineWise Gateway — designed & built in-house
For presses, furnaces, conventional and legacy machines with no controller to talk to, our own board hardwires straight to the machine — and streams cycle states like any modern CNC.
- 4G + Ethernet + Wi-Fi — three uplinks, so shop-floor connectivity is never the blocker
- Screw-terminal I/O — hardwire relays, limit switches and stack lights directly
- Optically isolated inputs — built for electrically noisy Indian shop floors
- Onboard RTC battery — timestamps survive power cuts, no data gaps
- USB-C service port — field-configurable in minutes
TRACE-FOR-TRACE FROM OUR ACTUAL BOARD — REV 4G_ETH_WIFI · ENGINEERED IN MAHARASHTRA
IN-HOUSE HARDWARE
Predictive maintenance
Hear what your machines are saying — before they say it loud.
Breakdowns are rarely sudden. They announce themselves in vibration signatures, thermal drift, pressure decay and current creep — weeks in advance. MachineWise fuses every signal against machine-specific baselines, so bearings are replaced at 80% wear, not after the machine stops.
mm/s · g
Vibration
Tri-axial on spindle, gearbox and bearing housings. FFT detects imbalance, misalignment and bearing defect frequencies.
LIVE · 0.38 mm/s RMS
m/s²
Acceleration
High-frequency shock on cutting zones — tool chatter and hard contact caught before current alarms fire.
LIVE · 2.1 m/s²
bar
Pressure
Hydraulic, coolant and clamping circuits — slow seal-wear decay flagged before a hard fault.
LIVE · 4.1 bar
°C
Temperature
Spindle bearing, motor winding, gearbox oil — per-machine thermal baselines; ±3°C drift alerts early.
LIVE · 63°C spindle
% · turbidity
Oil level & quality
Tank level with optical turbidity sensing — scheduled oil changes replaced by condition-based triggers.
LIVE · 68% · Clear
A
Motor current
Axis and spindle current vs golden-run baselines — >8% creep over 48h flags mechanical degradation.
LIVE · 12.4 A · +2.1%
%RH
Humidity
Enclosure and cabinet humidity — high-RH events logged against subsequent alarm history.
LIVE · 52% RH
°C
Panel temperature
Servo drive and panel ambient — the leading cause of PLC failures in Indian summers, watched continuously.
LIVE · 38°C panel
48–96hTypical early-warning lead time before a failure trips
60–80%Reduction in unplanned breakdowns reported by customers
3–5×ROI vs reactive maintenance — spares + downtime avoided
One number
OEE: the single number that tells you what your plant is really worth.
MachineWise computes it automatically — no clipboards, no spreadsheets, no operator data entry. Plants typically recover 8–15 percentage points within the first 90 days.
73%
Availability
×
81%
Performance
×
94%
Quality
=
55.6%
OEE
Availability
Every stop, timestamped
Unplanned stops, changeover delays and breakdowns are auto-categorised. Your team assigns reasons — Management, Operational, Quality, Maintenance — and the Pareto builds itself.
+11pp AVG GAIN IN 90 DAYS
Performance
Slow cycles, exposed
Actual vs ideal cycle time, feed-by-feed and part-by-part. Feed overrides, micro-stops and slow-running machines show up in the colour-coded Cycle Status timeline, shift by shift.
FEED-OVERRIDE VISIBILITY
Quality
Rejects, explained
Rejection data is correlated with machine state at the moment of the event — spindle load spikes, coolant anomalies, tool-life thresholds — before the NCR is even raised.
ROOT-CAUSE CORRELATION
How the needle actually moves
TYPICAL CUSTOMER RESULTS — 12-MONTH JOURNEY · GREY = BEFORE · CYAN = AFTER
Availability
68% → 79%
Performance
74% → 85%
Quality
91% → 97%
50.2%Composite OEE — before
65.2%After — +15 percentage points
₹1.8 Cr/yrWhat that capacity is worth on a 50-machine plant
ROI calculator
What would an extra 10 points of OEE mean for your bottom line?
Drag the sliders to match your plant. Recoverable value and payback calculate live — no email required.
Your plant profile
DRAG TO MATCH YOUR FACILITY
Annual recoverable value
ADDITIONAL OUTPUT + MAINTENANCE SAVINGS
₹0
per year, at your current machine rates
Total plant capacity—
Output value at current OEE—
Output value at improved OEE—
Additional output value—
Tooling savings (15% reduction)—
Estimated MachineWise payback—
* Estimates based on Indian manufacturing benchmarks; deployment cost amortised over 12 months. Actual savings vary by plant type, product mix and baseline OEE. Book a discovery call for a model built on your machines and sector.
The platform
20+ modules. One subscription. Every workflow your floor runs.
Built over three years across 150+ live deployments — from raw signal to boardroom report. No per-module licensing, ever.
M·01
Live OEE & MIS Dashboards
Three tiers — MIS for executives, Company for supervisors, Single Machine for operators. Colour-coded cycle bars refresh live; TV mode loops dashboards on shop-floor screens.
M·02
Condition-Based Monitoring
Spindle vibration trends, motor load histograms and thermal drift profiles surface anomalies weeks before they escalate — so maintenance acts before failure, not after.
M·03
Job Scheduling & Route Cards
Route cards per product-batch, assigned to machines, tracked live — OEE, parts produced and completion % feed automatically into MIS reports.
M·04
Tool & Insert Life
Every tool tracked from first use to scheduled change. When one nears end-of-life, MachineWise alerts before the next reject — not after it.
M·05
Preventive Maintenance
Checklists by machine and frequency, colour-coded by urgency, with a live countdown showing exactly how many hours overdue each task is.
M·06
Quality & Drawings
Upload drawings, define tolerances per operation, and link inspection results to the exact drawing version — with rejection trends by machine, operator and reason.
M·07
AI Chat & CTQ Analysis
Ask anything from any screen — troubleshooting, energy guidance, maintenance strategy. CTQ mode reads drawings and inspection photos in seconds.
M·08
Energy & Power
Per-machine power, voltage and kWh tracked against output. Spot machines drawing power while idle and build the case for targeted energy audits.
M·09
Alerts & Help Desk
Rules per machine — vibration threshold, idle limit, OEE floor — routed to WhatsApp, Telegram, email or Alexa, with any alert convertible into a tracked ticket.
Also included
Operator kiosk modeCalibration registryShift handoff viewsMulti-plant rollupDowntime ParetoWhatsApp shift reportsPDF / Excel exportRole-based logins
MachineWise AI — Monitor, then Improve
Monitoring shows you what happened. MachineWise AI thinks ahead of your machines.
The cyan in our logo is monitoring. The orange is what happens next: nine purpose-built AI modules trained on data from 2,000+ machines — each one replacing a job that used to take hours, each delivering an action your team can take today.
0Health score
Daily machine health, 0–100
ML models score every machine each day from vibration, load and thermal trends — per machine type.
CNC 9 M · TRENDING DOWN · EST. TIME-TO-FAULT 11 DAYS · BEARING 6205 PRE-ORDERED
Next-week OEE forecast
HISTORY (CYAN) → 7-DAY FORECAST (ORANGE) · m_CNC 6
MTWTFSS+1+2+3+4
Predict
Predictive Maintenance AI
ML models score each machine's health 0–100 daily. Trending toward failure triggers a recommendation with estimated time-to-fault and parts to pre-order.
48–96h EARLY WARNING · 60–80% FEWER BREAKDOWNS
Extract
CTQ Drawing Ballooning
Upload a drawing — PDF, DXF or photo. AI numbers every critical dimension, extracts tolerances into an inspection table and outputs a ready QC checklist.
INSPECTION SETUP: 2 HOURS → 4 MINUTES
Explain
Ask Your Machine Anything
"Why did CNC-06 lose 18% OEE last Tuesday?" Answers are grounded in that machine's live sensors, alarm history and PM records — evidence, not guesses.
MACHINE-SPECIFIC · DATA-GROUNDED
Analyse
Why-Why & Root Cause
Structured 5-Why on any downtime or rejection, auto-populated with sensor evidence and delivered as a QMS-ready report with confidence scores.
Retrieve
Manual & SOP Search
Upload machine manuals and standards. Your technician asks; AI returns the exact cited section — no thumbing through 300-page PDFs mid-breakdown.
Forecast
OEE & Energy Forecast
Next-week OEE and kWh predicted per machine from health scores, PM schedules and history — a forward view for planners, plus auto route-card capacity mapping.
See the AI modules live →
ALL INCLUDED IN ONE SUBSCRIPTION · YOUR DATA NEVER LEAVES YOUR DEPLOYMENT
The full stack
From raw signal to production decision — in a single tab.
MachineWise ships complete: proprietary hardware, cloud middleware, and dashboards your plant director, maintenance lead and operators use without training.
Layer 01 · Connect
Software-first connection
IP mapping and native driver configuration get most machines live — no hardware needed to start.
- Fanuc · Siemens · Mitsubishi · Heidenhain drivers
- Optional in-house Gateway for hardwired & legacy machines
- Live in <1 hour, zero stoppage
→
Layer 02 · Cloud
Intelligence middleware
Every signal timestamped, baselined and scored — then routed to the right person.
- OEE computed automatically, zero entry
- AI health scores & forecasts per machine
- WhatsApp · Telegram · Alexa · email alerts
→
Layer 03 · People
Role-based dashboards
Three logins, each seeing exactly what they need — nothing more.
- Admin — MIS, multi-plant rollup, exports
- Quality — drawings, tolerances, rejections
- Operator — kiosk mode, numeric-only login, TV mode
The honest comparison
Why plants pick MachineWise over IIoT platforms and spreadsheets.
Generic IIoT is built for IT teams, not shop floors. Manual OEE tracking is always late and always wrong. Here's what actually matters to a production head.
| Capability | MachineWise | Generic IIoT | Spreadsheets |
|---|---|---|---|
| Deployment per machine | <1 hour, no IT team | Weeks–months, SI required | No connectivity |
| OEE computed automatically | Real-time, zero entry | Partial — config needed | Manual, always delayed |
| Fanuc / Siemens / Mitsubishi native | Out of the box | Custom connectors | — |
| Spindle vibration & CBM | Included | Separate cost | Not possible |
| WhatsApp / Telegram alerts | Native, configurable | Email only | None |
| AI chat + CTQ analysis | Built-in | Not available | Not available |
| Built for Indian manufacturing | From day oneSatara-based, 24-member team | Western plants first | Adapted manually |
| Pricing model | Flat — all modules included | Per-module licensing | Hidden staff-time cost |
From the shop floor
What production heads say after 90 days.
★★★★★
Before MachineWise, our OEE report was a monthly spreadsheet that arrived two weeks late. Now my production manager sees a live dashboard and gets a WhatsApp summary every shift end. We found 4 hours of hidden idle time per day — on machines we thought were running fine.
RK
R. KulkarniPlant Head, Tier-1 Automotive Supplier — Pune
★★★★★
We were spending ₹2.2L/month on cutting tools and couldn't explain mid-week rejection spikes. MachineWise linked the rejects directly to spindle temperature drift on three machines. We corrected coolant flow and rejections dropped 40% in a month.
AS
A. ShaikhQuality Head, Precision Components — Nashik
★★★★★
Setup took 45 minutes per machine. No downtime, no OEM involvement, no IT project. By day 3 we had live OEE on every CNC. Our defence-sector customer's audit team asked us to present the system at their pan-India supplier summit.
SJ
S. JoshiMD, Aerospace Machining Unit — Bengaluru
Pan-India presence
23 manufacturing cities & clusters — 150+ plants, 15+ states, one platform.
Satara — Headquarters24-member team · engineering, hardware & India-based support
Maharashtra beltPune · Nashik · Ahilyanagar · Kolhapur · Nagpur — automotive, foundry & general engineering
Gujarat & DNH corridorRajkot · Ahmedabad · Vadodara · Surat · Silvassa — precision & process clusters
Southern hubsBengaluru · Hosur · Mysuru · Chennai · Coimbatore — aerospace, defence & auto
North, central & eastLudhiana · Delhi NCR · Ghaziabad · Kanpur · Indore · Hyderabad · Sangareddy · Kolkata
0+Plants live — Automotive, Aerospace, Defence, Engineering
0+States — from Ludhiana to Coimbatore, Rajkot to NCR
0+CNC machines monitored on one cloud platform
2023Founded 2023 — HQ Satara, Maharashtra · 24-member team
Automotive ComponentsAerospace & DefenceDie & MouldMachine Tool OEMsPrecision EngineeringHeavy EngineeringPlastic MouldingMedical DevicesPSUs & Government PlantsTier-1 & Tier-2 Suppliers
Shift handover
Your floor produces data every second. It's time it produced savings.
Book a 30-minute discovery call. We'll walk a live dashboard seeded with your machine types, show what your OEE likely looks like today, and send a plant-specific ROI model.
✓ No obligation, no sales pressure — India-based team
✓ Deployed the same week, without stopping a single machine
✓ Works with Fanuc, Siemens, Mitsubishi, Heidenhain & custom PLCs