Condition Based Monitoring

MachineWise’s Condition-Based Monitoring solution utilizes cutting-edge sensor technology and advanced data analytics to provide real-time insights into equipment health. By continuously monitoring various parameters such as vibration, temperature, and oil quality, our solution enables proactive maintenance planning, ensuring early detection of potential issues and preventing costly downtime. With MachineWise, you can optimize your industrial operations by minimizing the risk of unexpected failures and maximizing overall productivity.

Sensors

Devices that detect and measure parameters such as temperature, vibration, pressure, and more, providing crucial data for monitoring equipment conditions.

Data Acquisition Systems

Tools that collect and process data from sensors, enabling the monitoring of various parameters and facilitating the analysis of equipment performance.

Data Analysis Software

Programs that interpret and analyze the data collected from sensors and data acquisition systems, providing insights into equipment conditions and identifying potential issues or anomalies.

Alert Systems

Mechanisms that trigger notifications or alerts when equipment parameters deviate from the normal operating range, allowing for timely interventions and preventive maintenance.

Reporting and Visualization Tools

Platforms that provide comprehensive reports and visual representations of equipment conditions and performance trends, facilitating informed decision-making and long-term maintenance planning.

Diagnostic Techniques

Analytical methods and techniques used to interpret data and diagnose the overall health and performance of equipment, enabling proactive maintenance and minimizing the risk of unexpected failures or downtime.

Condition Based Monitoring

MachineWise - Condition Based Monitoring

We monitor Vibration, Pressure, Oil Level, Oil Quality, Temperature, Noise and other parameters for perfect machine health, all the time.

Vibration

Detect potential mechanical issues, allowing for timely maintenance and preventing catastrophic failures.

Oil Level

Prevent lubrication-related failures by ensuring the continuous and adequate supply of lubricants for smooth functioning.

Acceleration

Ensure smooth and efficient operation, minimizing wear and tear on critical components.

Oil Quality (PPM Moisture)

Monitor oil contamination levels to prevent equipment damage and optimize the lifespan of critical components.

Temperature

Prevent overheating and ensure consistent performance, safeguarding the equipment from potential damage.

Noise

Identify irregular sounds or vibrations, allowing for immediate corrective actions and ensuring smooth and quiet operation.

Pressure

Maintain consistent operational pressure, ensuring efficient and reliable operation within safe limits.

Current & Harmonics

Monitor electrical flow and detect any irregularities, preventing electrical failures and ensuring safe and efficient operation.

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