Industry 4.0 · Satara, Maharashtra · 150+ plants across India
Monitor. Improve.
MachineWise turns every machine on your floor — CNC, moulding, furnace or fifty-year-old press — into a source of decisions. Live OEE, downtime truth, predictive AI, and rupee-denominated savings.
150+Plants live across India
2000+Machines monitored
8–15ppTypical OEE gain in 90 days
<1hrSoftware-first deployment
TRUSTED BY 150+ PLANTS — DEFENCE · AEROSPACE · AUTO · OEMS · TIER-1S · MSMES · LISTED ENTERPRISES
Tier-1 Auto Components · Pune
Defence PSU Supplier · Bengaluru
Aerospace Machining · Bengaluru
Precision Components · Nashik
Die & Mould Works · Delhi NCR
Forging & Castings · Rajkot
Injection Moulding Group · Ahmedabad
Pump & Motor OEM · Coimbatore
Tier-1 Auto Components · Pune
Defence PSU Supplier · Bengaluru
Aerospace Machining · Bengaluru
Precision Components · Nashik
Die & Mould Works · Delhi NCR
Forging & Castings · Rajkot
Injection Moulding Group · Ahmedabad
Pump & Motor OEM · Coimbatore
Textile Mills · Ludhiana
Machine Tool OEM · Satara
Listed Auto Ancillary · Chennai
Pharma Machinery · Indore
Textile Mills · Ludhiana
Machine Tool OEM · Satara
Listed Auto Ancillary · Chennai
Pharma Machinery · Indore
ON-PREMISES FIRST
Your data. Your ownership.
Hosted inside your plant — no recurring cloud costs, nothing leaves your network.
How it works →
Industries
Start with the floor you run.
Thirteen focused solutions — each with OEE, condition-based monitoring and predictive maintenance dedicated to its machines. All landing on one platform, one login, one truth.
FLAGSHIP
CNC & Discrete Machining
OEE, cycle intelligence & predictive AI for machining floors.
INDUSTRY 02
Plastic Moulding
Shot-level visibility for injection moulding lines.
INDUSTRY 03
Furnaces & Heat Treatment
Batch, temperature & idle-energy intelligence.
INDUSTRY 04
Rubber Processing
Mixing, extrusion & curing intelligence.
INDUSTRY 05
Tyre Manufacturing
From Banbury to curing press — one live floor.
INDUSTRY 06
Steel & Rolling Mills
Heats, passes, delays & energy per tonne.
INDUSTRY 07
Foundries & Forging
Melt, mould, shot & die intelligence.
INDUSTRY 08
Food & Beverage
Line OEE, changeovers & cold-chain energy.
INDUSTRY 09
Distilleries & Breweries
Batch, fermentation & utilities intelligence.
INDUSTRY 10
Pharma Machinery
Compression, coating & packing OEE with audit trails.
INDUSTRY 11
Textile Mills
Spindles, looms & stoppage truth at scale.
INDUSTRY 12
Assembly Plants
Takt, station starvation & andon intelligence.
INDUSTRY 13
Machine OEMs
Ship every machine with MachineWise inside.
INDUSTRY 14
Sugar Mills
Crushing, boiling house & cogen uptime through the season.
INDUSTRY 15
Gearbox & Test Beds
Test bed digitization — runs, ramps & pass/fail evidence.
INDUSTRY 16
Large Gearbox Monitoring
Vibration intelligence for heavy gearboxes across industries.
Platform features
Every capability, one subscription.
Why this matters
Inside every plant runs a hidden factory. It ships nothing.
Industry-average OEE is 60%; world-class is 85%. That gap is 30–40% of your capacity — burning power, wages and machine hours while producing nothing. It hides because it is measured in minutes, not breakdowns: late starts, unlogged micro-stops, slow cycles, idle heaters. MachineWise timestamps every second of every machine state and prices the loss in rupees — so the hidden factory finally shows up on a screen someone owns.
The loss
30–40% capacity, invisible
A typical 30-machine plant leaks ₹5,000–6,000 every hour to unmeasured idle time and slow cycles — roughly ₹1.2 Cr a year that never appears in any report.
The cause
Nobody measures the normal
Manual logs capture breakdowns, never the 6-minute waits that happen forty times a shift. Averages hide the worst machines; memory writes the shift report.
The fix
Visibility is the intervention
Plants recover 8–15 OEE points in 90 days from measurement alone — before a single process change. People fix what they can finally see.
How it works
Live in an afternoon. Improving by Friday.
Connect · <1 hour
Software-first, plug & play
We map your machine's IP and configure its native driver — Fanuc, Siemens, Mitsubishi, Heidenhain. No hardware to start; our in-house Gateway covers hardwired and legacy machines.
See · same day
Live OEE, alerts & TV walls
Cycle states, downtime reasons, energy and OEE stream to dashboards, shop-floor TVs and WhatsApp — every second timestamped, every stop explained.
Improve · every week
AI that thinks ahead
Health scores, 48–96h failure warnings, cycle-drift flags and rupee-priced recommendations turn the data into decisions your team acts on each morning.
See your own machines on a live MachineWise dashboard.
30-minute call · software-first pilot the same week · plant-specific ROI model · on-premises, so your data stays yours.
The people behind it
Built by three engineers who grew up around machine shops.
Founded, engineered and supported from Satara, Maharashtra — hardware, software and AI under one roof, a phone call away from every plant we serve.
Founder Name
CO-FOUNDER · CEO
Vision, customers and growth.
Founder Name
CO-FOUNDER · CTO
Platform, AI and the software stack.
Founder Name
CO-FOUNDER · HARDWARE
Gateway boards and shop-floor deployments.
Why MachineWise
Built differently, on purpose.
On-premises first
Your data. Your ownership.
Hosted on a server inside your plant — no recurring cloud costs, nothing leaves your network, monitoring survives internet outages.
Full stack, one roof
Hardware to AI, in-house
Our own Gateway boards, our own controller drivers, our own ML models — engineered and supported from Satara, not stitched from vendors.
Every machine
New CNCs to 1985 presses
Software drivers where controllers exist; hardwired Gateways where they don't. The oldest machine on your floor gets the same dashboard.
Honest by design
No fake precision
Rich data where machines support it, clean cycle states where they don't. Numbers your auditors — and your gut — can trust.
One subscription
All modules included
OEE to FFT to custom dashboards — no per-module licensing, no surprise line items, ever.
India-first
Support that answers
24 engineers in your time zone, WhatsApp-native alerts, Tally & SAP B1 integration, rupee-denominated everything.
From the shop floor
What production heads say after 90 days.
★★★★★ · PLANT HEAD, PUNE
4 hours of hidden idle time, found
"Our OEE report was a monthly spreadsheet, two weeks late. Now it's a live dashboard and a WhatsApp summary every shift — on machines we thought were running fine."
★★★★★ · QUALITY HEAD, NASHIK
Rejections down 40% in a month
"MachineWise linked mid-week rejection spikes to spindle temperature drift on three machines. We corrected coolant flow — the Pareto did the arguing for us."
★★★★★ · MD, AEROSPACE UNIT, BENGALURU
Live OEE on every CNC by day 3
"45 minutes per machine, no downtime, no OEM involvement. Our defence customer's audit team asked us to present the system at their supplier summit."
Questions we hear weekly
Straight answers.
How long does deployment actually take?
Under an hour per machine for controller-equipped CNCs — we map the IP and configure the native driver, with no production stoppage. Hardwired and legacy machines take an afternoon with our Gateway. A 2–3 machine pilot is typically live the same week you say yes.
Where does our data live?
On a server inside your plant. MachineWise is on-premises first: your production data never leaves your network, there are no recurring cloud storage fees, and monitoring keeps running through internet outages. Multi-plant sync and cloud options exist when you want them — your call.
Will it work with our old conventional machines?
Yes — that's the point. Machines with no controller connect through our in-house Gateway boards via hardwired signals: run/idle states, stroke counts, downtime. A 1985 press lands on the same dashboard as your newest VMC.
Do operators need training?
Minutes, not days. The operator kiosk uses numeric-only login and two-tap workflows for downtime reasons and rejections. If operators won't use it, nothing upstream works — so we designed for gloves, glare and 30-second interactions.
What does it cost?
One flat subscription with every module included — no per-module licensing, no per-report fees, and no recurring cloud costs thanks to on-premises hosting. Typical customers see payback in under three months from recovered capacity alone; book a demo and we'll build the ROI model on your machine rates.
Ready when you are
See your own machines on a MachineWise dashboard — this week.
A 30-minute call, a software-first deployment, and a plant-specific ROI model. No obligation.
Book your free demo →