Industries · Large Gearbox Monitoring
MachineWise for Large Gearbox Monitoring.
Live OEE, condition-based monitoring and predictive maintenance — engineered for plants running heavy gearboxes. Software-first deployment, rupee-denominated results.
Sugar mill drivesCement mill & kiln drivesSteel rolling gearboxesPaper machine drivesMining conveyors & crushersWind & hydro gearboxes
What this floor loses today
The losses every plants running heavy gearboxes knows — and nobody measures.
STAKES
One gearbox, whole-line stakes
A large gearbox failure isn't a maintenance event — it's a plant event. Lead times run months; monitoring turns catastrophe into a scheduled overhaul.
EARS
Too big to hear
By the time a 5-tonne gearbox is audibly wrong, damage is advanced. Gear mesh and bearing defect frequencies move weeks earlier — if something is listening.
SPARES
Months-long lead times
Pinions and bearings for heavy boxes aren't shelf items. Time-to-fault estimates buy the procurement window that saves the season.
Purpose-built, not repackaged
OEE · CBM · Predictive Maintenance — dedicated to large gearbox monitoring.
The same MachineWise platform, tuned to the machines, cycles and failure modes of this industry.
LIVE OEE
OEE for this floor
- Utilisation and load profiles per drive
- Overload and shock-event logging
- Duty-cycle history for warranty & overhaul planning
- Fleet view across every heavy drive on site
CONDITION-BASED MONITORING
CBM for these machines
- Tri-axial vibration on input, intermediate & output stages
- Gear-mesh frequency and sideband tracking
- Oil temperature and (optional) debris sensing
- Per-gearbox learned baselines, not generic limits
PREDICTIVE MAINTENANCE
PdM for these failure modes
- Bearing & gear defect early warning, stage by stage
- Time-to-fault estimates with named components
- Severity trending: watch → plan → act
- Overhauls scheduled in shutdowns, not emergencies
WeeksOf warning before audible distress
Stage-wiseInput to output shaft coverage
NamedDefect frequencies identified per stage
Keep exploring
Goes deeper with the rest of the platform.
Ready when you are
See your plants running heavy gearboxes on a MachineWise dashboard — this week.
A 30-minute call, a software-first deployment, and an ROI model built on your machines. No obligation.
Book your free demo →