Industries · Large Gearbox Monitoring
MachineWise for Large Gearbox Monitoring.
Live OEE, condition-based monitoring and predictive maintenance — engineered for plants running heavy gearboxes. Software-first deployment, rupee-denominated results.
Sugar mill drivesCement mill & kiln drivesSteel rolling gearboxesPaper machine drivesMining conveyors & crushersWind & hydro gearboxes
What this floor loses today
The losses every plants running heavy gearboxes knows — and nobody measures.
STAKES
One gearbox, whole-line stakes
A large gearbox failure isn't a maintenance event — it's a plant event. Lead times run months; monitoring turns catastrophe into a scheduled overhaul.
EARS
Too big to hear
By the time a 5-tonne gearbox is audibly wrong, damage is advanced. Gear mesh and bearing defect frequencies move weeks earlier — if something is listening.
SPARES
Months-long lead times
Pinions and bearings for heavy boxes aren't shelf items. Time-to-fault estimates buy the procurement window that saves the season.
Purpose-built, not repackaged
OEE · CBM · Predictive Maintenance — dedicated to large gearbox monitoring.
The same MachineWise platform, tuned to the machines, cycles and failure modes of this industry.
LIVE OEE
OEE for this floor
- Utilisation and load profiles per drive
- Overload and shock-event logging
- Duty-cycle history for warranty & overhaul planning
- Fleet view across every heavy drive on site
CONDITION-BASED MONITORING
CBM for these machines
- Tri-axial vibration on input, intermediate & output stages
- Gear-mesh frequency and sideband tracking
- Oil temperature and (optional) debris sensing
- Per-gearbox learned baselines, not generic limits
PREDICTIVE MAINTENANCE
PdM for these failure modes
- Bearing & gear defect early warning, stage by stage
- Time-to-fault estimates with named components
- Severity trending: watch → plan → act
- Overhauls scheduled in shutdowns, not emergencies
WeeksOf warning before audible distress
Stage-wiseInput to output shaft coverage
NamedDefect frequencies identified per stage
Keep exploring
Goes deeper with the rest of the platform.
Ready when you are
Run a free 2-machine pilot on your plants running heavy gearboxes — live this week.
Two machines, thirty days, zero cost to start. Live OEE, downtime truth and a plant-specific ROI model — your data on-premises throughout.
Book my free pilot → WhatsApp us