Platform Features · Energy Monitoring System
Every unit of power, accounted to a part.
Per-machine kWh tracked against output — energy per good part, idle-energy ratio, and demand patterns. Because electricity is your second-largest bill and your least-measured one.
Per-machine kWhEnergy per good partIdle-energy ratioDemand peaksCT clamps or Modbus metersISO 50001-ready records
The problem it kills
Energy is the only raw material nobody weighs.
BLIND
One meter for the whole plant
A single utility meter tells you what you spent, never where. Per-machine energy attribution turns a bill into a diagnosis.
IDLE
Power with no product
Machines drawing power while producing nothing — heaters holding, hydraulics idling, spindles waiting. Idle-energy ratio makes it a managed number.
TARIFF
Demand charges by accident
Peaks you never planned set the demand charges you always pay. Load patterns per shift expose what to stagger and when.
How it works
Energy Monitoring System, the MachineWise way.
Deployed software-first in under an hour, included in one subscription — no per-module licensing.
MEASURE
Machine-level truth
- kWh per machine, shift and batch
- Energy per good part computed automatically
- Voltage and load-pattern logging
- Works via drivers or Gateway CTs
EXPOSE
Where the units go
- Idle vs productive energy split
- Machine-to-machine efficiency comparison
- Furnace and heater idle-hold costs
- Weekend and night baseload visibility
ACT
Rupees, not kilowatts
- ₹ per part by machine and product
- Demand-pattern staggering suggestions
- Energy KPIs on TV screens and reports
- Audit-ready consumption histories
15–30%Idle energy typically identified
₹/partThe number owners actually want
Per-machineAttribution, not averages
The energy monitoring system
What we meter, and how it gets there.
Energy monitoring only earns its keep when consumption is attributed to a machine, a shift and a part — not to a building. Three routes into the same dashboard, chosen per machine.
ROUTE 01 · GATEWAY + CT
Split-core CTs on the panel
Clamp-on current transformers wired to our Gateway board — no cable cutting, no shutdown. Three-phase current, voltage, power factor and kWh per machine, sampled continuously.
ROUTE 02 · EXISTING METERS
Modbus energy meters
Already have panel meters? We read them over Modbus RTU or TCP and pull their registers into the same timeline as machine states — no duplicate hardware.
ROUTE 03 · CONTROLLER
Load data from the CNC
Spindle and axis load are already exposed by most controllers. Where a CT is impractical, load-based estimation gives a usable trend at zero hardware cost.
The four numbers
Everything an energy monitoring solution should answer.
01
₹ per good part
Energy cost divided by approved output, per machine and per product. The number that turns kilowatt-hours into a pricing and quoting input.
02
Idle-energy ratio
Units consumed while producing nothing, as a share of the total. On furnaces, hydraulics and compressors this routinely runs 15–30%.
03
Demand peaks
Which machines start together, and what that coincidence costs you in demand charges. Staggering is usually free money.
04
Baseload after hours
What the plant draws at 2 a.m. with nothing running. The cheapest saving in any factory, and the one nobody has measured.
Reporting
Numbers your energy audit can use.
EVIDENCE
Machine-level consumption history
Continuous per-machine records with timestamps — the evidence base an ISO 50001 energy management programme or a statutory energy audit asks for, without a manual metering exercise.
ATTRIBUTION
Energy against machine state
Because energy sits on the same timeline as productive, idle, setup and breakdown states, every unit is attributable to a condition — not just a period.
ACTION
Ranked savings, in rupees
Machines ranked by recoverable spend rather than raw consumption, so the biggest machine is not automatically the biggest opportunity.
Keep exploring
Goes deeper with the rest of the platform.
Ready when you are
See Energy Monitoring System running on machines like yours.
A 30-minute walkthrough on a live dashboard seeded with your machine types. No obligation.
Book my free pilot → WhatsApp us