Industries · Foundries & Forging
MachineWise for Foundries & Forging.
Live OEE, condition-based monitoring and predictive maintenance — engineered for foundries and forge shops. Software-first deployment, rupee-denominated results.
Induction furnacesMoulding linesCore shootersShot blastingForging hammers & pressesDie shops
What this floor loses today
The losses every foundries and forge shops knows — and nobody measures.
MELT
Melt-shop economics
kWh per tonne melted varies 20% between crews and charges. We measure every heat and show who melts efficiently.
STROKES
Hammer & press truth
Forging counts by strokes, not hours. Stroke-level tracking via our Gateway shows real utilisation on equipment with zero electronics.
DIE LIFE
Dies die suddenly
Die failures scrap parts and hours. Stroke-count-based die-life tracking warns before the crack, not after.
Purpose-built, not repackaged
OEE · CBM · Predictive Maintenance — dedicated to foundries & forging.
The same MachineWise platform, tuned to the machines, cycles and failure modes of this industry.
LIVE OEE
OEE for this floor
- Heats and melt cycles logged automatically
- Stroke/part counts on hammers & presses via Gateway
- Moulding-line cycle and downtime tracking
- Energy per tonne melted, per furnace and crew
CONDITION-BASED MONITORING
CBM for these machines
- Furnace panel and coil-circuit health monitoring
- Vibration on shot-blast drives & compressors
- Hydraulic health on forging presses
- Temperature watch on die heating systems
PREDICTIVE MAINTENANCE
PdM for these failure modes
- Die-life prediction from stroke counts & signatures
- Press hydraulic degradation early warning
- Furnace component health scoring
- Compressor and utility PdM across the shop
kWh/tonneMelt energy per heat, per crew
Stroke-levelLegacy hammers counted via Gateway
Die-lifeTracked before failure, not after
Keep exploring
Goes deeper with the rest of the platform.
Ready when you are
See your foundries and forge shops on a MachineWise dashboard — this week.
A 30-minute call, a software-first deployment, and an ROI model built on your machines. No obligation.
Book your free demo →