Industries · Steel & Rolling Mills
MachineWise for Steel & Rolling Mills.
Live OEE, condition-based monitoring and predictive maintenance — engineered for steel and rolling mills. Software-first deployment, rupee-denominated results.
Reheating furnacesRolling standsShears & sawsCooling bedsFinishing lines
What this floor loses today
The losses every steel and rolling mills knows — and nobody measures.
DELAYS
Delay accounting by memory
Cobbles, roll changes, furnace waits — reconstructed at shift end from memory. MachineWise timestamps every delay as it happens.
ENERGY
₹ per tonne, unknown
Reheating is your biggest bill. Energy per tonne rolled, per section, per shift — measured, not estimated.
UTILISATION
Mill pace drift
Tonnes per hour drifts with crews and sections. Pace vs best-demonstrated, live on the pulpit screen.
Purpose-built, not repackaged
OEE · CBM · Predictive Maintenance — dedicated to steel & rolling mills.
The same MachineWise platform, tuned to the machines, cycles and failure modes of this industry.
LIVE OEE
OEE for this floor
- Tonnes per hour vs best demonstrated, per section
- Delay capture with reasons: cobble, roll change, furnace wait
- Furnace-to-mill synchronisation losses
- Shift and crew comparisons on identical sections
CONDITION-BASED MONITORING
CBM for these machines
- Motor load and current signatures on stands
- Gearbox and pinion-stand vibration trends
- Bearing temperature watch on rolls
- Hydraulic system health on shears & coilers
PREDICTIVE MAINTENANCE
PdM for these failure modes
- Stand drive-train failure early warning
- Roll-bearing degradation indicators
- Shear blade wear from cut signatures
- Maintenance planned around heats, not against them
Per-heatDelay and energy accounting
₹/tonneEnergy cost per tonne rolled
Live paceTonnes/hr on the pulpit screen
Keep exploring
Goes deeper with the rest of the platform.
Ready when you are
See your steel and rolling mills on a MachineWise dashboard — this week.
A 30-minute call, a software-first deployment, and an ROI model built on your machines. No obligation.
Book your free demo →