Industries · Tyre Manufacturing
MachineWise for Tyre Manufacturing.
Live OEE, condition-based monitoring and predictive maintenance — engineered for tyre plants. Software-first deployment, rupee-denominated results.
Banbury mixersExtrusion linesCalenderingTyre building machinesCuring pressesFinal finish
What this floor loses today
The losses every tyre plants knows — and nobody measures.
FLOW
The moving bottleneck
Mixing feeds extrusion feeds building feeds curing. One slow stage starves the next — we show which stage constrains the plant today, live.
CURE
Press-fleet blindness
Hundreds of curing presses, each a small machine with its own cycle. Fleet-level cure utilisation is where tyre OEE hides.
SCRAP
Green-tyre losses
Building-machine stops and splice faults logged against machine, operator and shift — the scrap Pareto builds itself.
Purpose-built, not repackaged
OEE · CBM · Predictive Maintenance — dedicated to tyre manufacturing.
The same MachineWise platform, tuned to the machines, cycles and failure modes of this industry.
LIVE OEE
OEE for this floor
- Stage-wise OEE: mixing → extrusion → building → curing
- Bottleneck identification across the flow, per shift
- Building-machine cycle and stop tracking
- Cure-press fleet utilisation dashboards
CONDITION-BASED MONITORING
CBM for these machines
- Vibration on mixer drives and gearboxes
- Hydraulic & bladder-pressure consistency on presses
- Temperature uniformity across cure cavities
- Drive-current signatures on building machines
PREDICTIVE MAINTENANCE
PdM for these failure modes
- Press hydraulic failure early warning
- Mixer drive-train health scoring
- Bladder-life indicators from cycle signatures
- Planned interventions between cure cycles
Stage-wiseOEE across the whole tyre flow
Fleet viewEvery curing press on one wall
48–96hEarly warning before a press goes down
Keep exploring
Goes deeper with the rest of the platform.
Ready when you are
Run a free 2-machine pilot on your tyre plants — live this week.
Two machines, thirty days, zero cost to start. Live OEE, downtime truth and a plant-specific ROI model — your data on-premises throughout.
Book my free pilot → WhatsApp us