Platform · Test Bed Digitization · For product OEMs

Every machine leaves your factory with proof.

Bind a test run to a work order or serial number, capture the condition parameters that matter while it runs, and issue a test certificate the customer can trust — and that you can produce again three years later when a warranty claim arrives.

Work order / serial bindingVibration & FFTTemperature Speed & torquePressure & flowPower & current Auto test certificatesOn-premises
What it replaces

The test report is the last thing you build, and the least engineered.

Most OEMs run genuinely rigorous tests and then record them on a printed sheet with a signature. The testing is world class. The evidence is a photocopy in a file cabinet.

THE DISPUTE

"It was fine when it left here"

A gearbox fails at eleven months and the customer says it was never right. Without recorded test data you are arguing from memory against a purchase order. With it, you attach the run and the conversation ends.

THE SHEET

Readings taken by hand, once

A technician notes vibration at three points at one moment. Everything between those points — the ramp, the transient, the drift at temperature — is unrecorded and unrecoverable.

THE SEARCH

Serial number 4471, three years on

Finding one machine's test record means someone walking to a cupboard. If the file is missing, the record does not exist — and neither does your defence.

How a test run works

Scan, run, certify.

The operator's job stays almost unchanged. Everything else happens because the bench is instrumented.

Bind the run

Scan the work order or type the serial number at the bench. The run is now attached to that specific unit, its model, its customer and its test profile — before a single reading is taken.

Run the profile

Ramps, hold points, load steps and durations defined per model. The system tracks adherence: whether the unit actually held 1,480 rev/min for the full twenty minutes, not whether someone remembered to.

Capture continuously

Vibration with live FFT, temperatures, speed, torque, pressure, flow, current and power — every second of the run, not three spot readings.

Issue the certificate

Pass or fail evaluated against your limits and ISO zones, then a test certificate generated against the serial number — stored on your server, retrievable in seconds, forever.

The record

What the customer receives.

A certificate that says more than "tested OK" — because the data behind it exists, it can carry actual evidence rather than an assertion.

TEST CERTIFICATE · MW-TC-2026-04471SPECIMEN
WORK ORDERWO-25-1183
SERIAL NUMBERGBX-4471
PRODUCTHelical gearbox, 55 kW, ratio 12.5
TEST PROFILENo-load 10 min → 50% 20 min → 100% 30 min
PROFILE ADHERENCE100% — all hold points met
VIBRATION · INPUT STAGE1.82 mm/s RMS · Zone A
VIBRATION · OUTPUT STAGE2.41 mm/s RMS · Zone B
GEAR MESH SIGNATURENo sidebands above baseline
OIL TEMPERATURE · PEAK68.4 °C at 100% load
BEARING TEMPERATURE · MAX71.2 °C — within limit, above model median
POWER DRAWN · 100% LOAD54.1 kW
RESULTPASS · witnessed by A. Kulkarni
TRACEABLE FOREVER

Search by serial, not by cupboard

Every run stays queryable by serial number, work order, customer, model, date or result. A claim on a three-year-old unit is a search box, not an afternoon.

EVIDENCE, NOT ASSERTION

The full run behind every line

The certificate summarises; the underlying run is retained in full. When a customer's engineer asks what the spectrum looked like at 100% load, you show them.

YOUR DATA

On your server, not a vendor cloud

Test results describe your product's real performance — commercially sensitive by definition. MachineWise is on-premises, so that data never leaves your factory.

Equipment

If it can be run on a bench, it can be certified.

The platform is equipment-agnostic — you define which parameters matter and what the limits are. These are the product families we see most.

GearboxesHelical, worm, planetary, industrial drives
Electric motorsInduction, servo, traction, alternators
EnginesDiesel gensets, oil engines, marine units
TurbinesSteam, hydro, turbo-expanders, cogen sets
PumpsCentrifugal, positive displacement, submersible
CompressorsScrew, reciprocating, package units
Crushers & millsJaw, cone, stone crushers, hammer mills
Special-purpose machinesSPMs, end-of-line testers, custom rigs
PARAMETERS CAPTURED

Tri-axial vibration with live FFT and envelope analysis · bearing and oil temperatures · speed and torque · pressure and flow · three-phase current, voltage and power · noise level where instrumented · ambient conditions · run duration and profile adherence. Limits are yours to define — per model, per customer specification, or against ISO 10816 / 20816 zones.

Why OEMs pay for this

Four returns, only one of which is the certificate.

01 · WARRANTY

Claims you can answer

A recorded run at dispatch shifts the burden of proof. Most disputed claims resolve the moment the data appears, and the ones that do not are at least argued on evidence.

02 · THROUGHPUT

Benches that wait, measured

Test bed utilisation is usually the quiet constraint on dispatch. Run counts, queue depth and idle time per bench turn that into a number you can plan against.

03 · QUALITY LOOP

Patterns across the population

When every unit of a model is measured the same way, drift becomes visible — a supplier's bearing batch, a fixture wearing, an assembly step changing. That is design feedback no field report gives you.

04 · POSITIONING

A certificate competitors cannot match

Sending a real test record with every unit is a visible quality signal in a market where most competitors send a stamped sheet. It justifies price, and it wins audits.

Ready when you are

Digitize one test bed, free, for thirty days.

Pick your busiest bench. We instrument it, run your real test profiles, and hand you certificates against real serial numbers — before you decide anything.

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FREE 2-MACHINE PILOT
Live OEE on two of your machines — this week. ₹0 to start.
Software-first setup in under an hour each · your data stays on-premises · plant-specific ROI model included.