Industries · Assembly Plants
MachineWise for Assembly Plants.
Live OEE, condition-based monitoring and predictive maintenance — engineered for assembly and line-based plants. Software-first deployment, rupee-denominated results.
Manual & semi-auto stationsConveyor linesTorque & press-fit toolsTest benchesEnd-of-line testers
What this floor loses today
The losses every assembly and line-based plants knows — and nobody measures.
TAKT
Takt is a wish, not a fact
Planned takt 58s, real takt unknown. Station-level cycle capture makes takt a measured number, not a whiteboard aspiration.
STARVE
Starve & block chains
One slow station starves five downstream. We show where the line breathes and where it chokes — live.
ANDON
Andon that reaches phones
Line-stop calls that reach supervisors on WhatsApp in seconds, with the station, reason and duration attached.
Purpose-built, not repackaged
OEE · CBM · Predictive Maintenance — dedicated to assembly plants.
The same MachineWise platform, tuned to the machines, cycles and failure modes of this industry.
LIVE OEE
OEE for this floor
- Station-level cycle times vs takt
- Starvation and blocking analysis along the line
- First-pass yield per station and shift
- Hour-by-hour output vs plan boards
CONDITION-BASED MONITORING
CBM for these machines
- Test-bench and tool health monitoring
- Conveyor drive current and vibration trends
- Press-fit and torque-tool signal capture hooks
- Utilities: compressors and air-supply health
PREDICTIVE MAINTENANCE
PdM for these failure modes
- Conveyor drive failure early warning
- Tool and bench degradation indicators
- Compressor PdM — the whole-line stopper
- Interventions in planned breaks, not mid-shift
Per-stationCycle truth against takt
Live andonStops on WhatsApp in seconds
FPYFirst-pass yield, station-wise
Keep exploring
Goes deeper with the rest of the platform.
Ready when you are
Run a free 2-machine pilot on your assembly and line-based plants — live this week.
Two machines, thirty days, zero cost to start. Live OEE, downtime truth and a plant-specific ROI model — your data on-premises throughout.
Book my free pilot → WhatsApp us