Industries · Plastic Moulding
MachineWise for Plastic Moulding.
Live OEE, condition-based monitoring and predictive maintenance — engineered for injection moulding shops. Software-first deployment, rupee-denominated results.
Injection moulding 60–3500TBlow mouldingHydraulic & servo IMMsAuxiliary equipmentMulti-cavity moulds
What this floor loses today
The losses every injection moulding shops knows — and nobody measures.
SHOT LOSS
Cycle-time creep
A 2-second creep per shot on a 30s cycle is 6% of your capacity — invisible daily, brutal monthly. We baseline every mould and flag drift.
REJECTION
Rejects without a reason
Short shots, flash and sink marks logged against the exact shot, barrel temperature and cycle they occurred in — not a shift-end guess.
ENERGY
₹ per good part unknown
Heaters and hydraulics draw power whether you mould or not. Energy per good part, per mould, per machine — finally a number.
Purpose-built, not repackaged
OEE · CBM · Predictive Maintenance — dedicated to plastic moulding.
The same MachineWise platform, tuned to the machines, cycles and failure modes of this industry.
LIVE OEE
OEE for this floor
- Shot count and cycle time per mould, auto-baselined
- Availability losses split: mould change, material wait, breakdown
- Performance vs best demonstrated cycle for the same mould
- Changeover time tracked per mould-pair
CONDITION-BASED MONITORING
CBM for these machines
- Barrel-zone temperature drift monitoring
- Hydraulic pressure decay trends
- Oil temperature and contamination watch
- Clamp-force consistency signals
PREDICTIVE MAINTENANCE
PdM for these failure modes
- Heater-band failure prediction from thermal signatures
- Pump and motor wear from current creep
- Mould-health scoring across production runs
- 48–96h early warnings before a line-stopping fault
6–12ppTypical OEE gain on moulding lines in 90 days
₹/partEnergy per good part — tracked per mould
Shot-levelEvery cycle logged and comparable
Keep exploring
Goes deeper with the rest of the platform.
Ready when you are
See your injection moulding shops on a MachineWise dashboard — this week.
A 30-minute call, a software-first deployment, and an ROI model built on your machines. No obligation.
Book your free demo →