Industries · Furnaces & Heat Treatment
MachineWise for Furnaces & Heat Treatment.
Live OEE, condition-based monitoring and predictive maintenance — engineered for heat-treatment shops. Software-first deployment, rupee-denominated results.
Sealed quench furnacesPit & bogie hearthInduction heatingTempering & annealingContinuous lines
What this floor loses today
The losses every heat-treatment shops knows — and nobody measures.
IDLE ENERGY
Heating nothing
A furnace at temperature with no batch inside is your most expensive idle machine. Idle-energy ratio, measured continuously and priced in rupees.
BATCH TRUTH
Runtime nobody logs
Batch start, soak, quench and unload — timestamped automatically instead of scribbled on a route card two hours later.
PROFILE DRIFT
Silent quality risk
Zone temperature drift that stays inside alarms but outside spec builds rejection batches. We watch the profile, not just the setpoint.
Purpose-built, not repackaged
OEE · CBM · Predictive Maintenance — dedicated to furnaces & heat treatment.
The same MachineWise platform, tuned to the machines, cycles and failure modes of this industry.
LIVE OEE
OEE for this floor
- Batch runtime and utilisation per furnace
- Energy per batch and per tonne
- Loading efficiency — planned vs actual charge
- Door-open events and recovery time
CONDITION-BASED MONITORING
CBM for these machines
- Zone-wise temperature profile monitoring
- Thermocouple health and drift detection
- Burner/element performance trends
- Insulation degradation from recovery-time creep
PREDICTIVE MAINTENANCE
PdM for these failure modes
- Element and burner failure prediction
- Refractory wear indicators from thermal signatures
- Blower and fan health from vibration & current
- Maintenance windows scheduled between batches, not during
15–30%Idle-energy reduction typically identified
₹/tonneEnergy cost per tonne, per furnace
Zone-wiseFull thermal profile, continuously logged
Keep exploring
Goes deeper with the rest of the platform.
Ready when you are
See your heat-treatment shops on a MachineWise dashboard — this week.
A 30-minute call, a software-first deployment, and an ROI model built on your machines. No obligation.
Book your free demo →