The useful question is not the number. It is whether you can defend it.

Four tests that work regardless of what your figure is — starting with whether a high score is an achievement or a measurement artefact.

Four tests, any numberIs it honest?Read the splitConstraint machine first
TEST 2 · IS THE SPLIT REASONABLE?REFERENCE
Split patternReadingCheck
A well below PStopping problemChangeovers, waiting
P well below ARunning slowlyShort stops detected?
Q exactly 100%Not measuredRejects captured?
All three > 95%Verify firstTime base generous?

A plant at 55% gaining two points a quarter is in better shape than one stuck at 70%.

IllustrativeFOUR TESTS
Key takeaways
  1. There is no universal good OEE; judge yours on four tests: is it honest, is the split reasonable, is it improving, and is it measured on the constraint machine.
  2. A quality factor of exactly 100% usually means rejects are not being captured, and all three factors above 95% usually signals a generous time base.
  3. A plant at 55% gaining two points a quarter beats one stuck at 70%, and your own trend is the only comparison where the definitions are guaranteed to match.

There is no universal answer, and anyone offering one without asking about your part mix, shift pattern and time base is quoting a number rather than answering a question. What can be said usefully is how to judge whether your own figure is good, which is a different and more answerable problem.

This article gives four tests that work regardless of what your number is.

Test 1 — is it honest?

A high OEE arrived at quickly is more often a measurement artefact than an achievement. The common ways a figure is inflated without anything improving: setup reclassified as planned time, short stops below the detection threshold, produced parts counted as good parts, and an ideal cycle time that flatters.

The test is simple. Ask what the figure would be if the time base were the full scheduled shift with nothing excluded, and how short a stop the system can detect. If the answer to the second is 'fifteen minutes', your availability figure is missing the category that usually matters most.

Test 2 — is the split reasonable?

SplitReading
Availability well below performanceA stopping problem. Changeovers, breakdowns, waiting, manning. Usually the largest recoverable block on an unmonitored floor.
Performance well below availabilityA running-slowly problem, or micro-stops being absorbed into performance. Check whether short stops are being detected at all.
Quality at exactly 100%Almost certainly not being measured. A control counts cycles, not acceptable parts.
All three above 95%Verify before celebrating. This pattern is rare outside genuinely continuous production and usually indicates a generous time base.
Test 3 — is it moving?

A plant at 55% improving by two points a quarter is in better shape than a plant at 70% that has not moved in two years, because the first has a working improvement mechanism and the second does not.

The trend is also the only comparison that is reliably valid, because your own plant measured the same way is the one benchmark where the definitions are guaranteed to match. This is worth more than any published figure, and it costs nothing beyond consistency.

Test 4 — is it the right machine?

OEE on a non-constraint machine is a weak signal. Raising it produces work-in-progress rather than output, and plants that set uniform OEE targets across every machine reliably discover this the expensive way.

The useful question is what the constraint machine's OEE is, and whether the floor around it is organised to keep it running. A plant with 45% average OEE and 85% on its constraint may be performing better than one with 65% everywhere and 65% on its constraint.

If you want a figure to work with today, the OEE calculator computes both definitions from one shift's numbers, and the world-class OEE article explains why the benchmark you have probably been quoted is less informative than it appears.

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Questions

Straight answers.

What is a good OEE percentage?
There is no universal figure. What matters is whether your number is honest, whether the split between the three factors is reasonable, whether it is improving, and whether it is measured on the machine that constrains your output.
Is 60% OEE bad?
Not necessarily. Sixty per cent measured honestly on a high-mix job shop with frequent changeovers may be a better result than eighty measured against a generous time base on continuous production.
How do I know if my OEE figure is honest?
Ask what it would be with nothing excluded from the time base, and how short a stop the system can detect. If the shortest detectable stop is fifteen minutes, the category that usually matters most is missing.
What does a quality figure of 100% mean?
Usually that rejections are not being captured. A machine control counts cycles, not acceptable components, so unless something downstream subtracts rejects the factor reads perfect.
Should every machine have the same OEE target?
No. Raising OEE on a non-constraint machine produces work-in-progress rather than output. Target the constraint and measure the rest.
What is the most reliable OEE comparison?
Your own plant against its own past, measured the same way throughout. It is the only comparison where the definitions are guaranteed to match.
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